The majority of Williams coil part numbers indicate the construction method of the coil. The first letter or two indicates the type of sleeve or the position or length of the wire terminal lugs.Example of a coil part number AE-23-800 In our example - 23=wire gauge; 800=number of turns of wire. Coil Body and Stop Differences - Bally and Gottlieb use the same coil body. A typical Williams or Data East coil uses a 1/16 of an inch shorter coil body. As a general rule, Gottlieb and Bally used a 1 1/2 inch coil body (with a 1 5/8 inch long coil sleeve). Williams used 1 5/8 inch coil body (with a 1 3/4 inch coil sleeve). A thin round spring metal ring spacer was often used by Gottlieb and Chicago Coin games between the top coil bracket and the solenoid coil to keep the coil from moving when it is activated. These can often be found on Bally / Gottlieb pinball games to allow for a Williams coil substitution. This is not a legitimate use for this spacer ring, however it is commonly found on old EM and early solid state games for erroneous coil substitution reasons. Vast differences exist for coil stops between pinball manufacturers. These differences include stop bracket height, width and mounting hole spacing. Coil stops can become magnetized by the coil's magnetic field or "mushroomed" from repeated solenoid plunger/core to coil stop impacts and are the second most likely cause of slow to operate or jammed solenoid plunger problems. The number one reason for slow to operate solenoid coil mechanisms is dirt or coil overheating resulting in a melted plastic coil sleeve Normally solenoids are designed to operate without any lubrication. Application of any type of oil is NOT recommended and can cause jamming or in some cases grease/plastic fires! Flipper coil stops are very prone to magnetizing due to the strong magnetic strength of the flipper coil windings. A magnetized coil stop can cause a solenoid to be sluggish. The only sure way to solve a problem with magnetized or mushroomed coil stops is with replacement. Bally/Williams pinball solenoid coils have places for three terminal lugs; left edge, middle, and right edge of the coil's plastic base. The positions are as viewed with the lug end of the coil facing you and the lugs on top of the plastic coil base.The 'AL' and 'AR' coils are used when the lugs on an 'AE' coil would be in the way of a metal coil mounting bracket or any other close mechanical device. AL has lugs on the left and middle. AE has lugs on left and right (both corners) AR has lugs on the right and middle of the coil base. Part number suffix or Prefix (numbers or letters following a coil part number) - AE-23-800-04) and letter and number prefixes (SA3-23-850DC) indicate the following coil modifications - coil sleeve type used (metal or plastic sleeve and length), diode polarity, wire lug placement, length of the wire lug at the base of the coil or the length of the mounting insulator or coil base.
Wire Gauge and Number of Wire Turns Rule The first digits in the coil part number (Ex. AE-23-550) indicate the American Wire Gauge (AWG). The last set of part number digits (Ex. AE-23-550) indicate the number of turns of wire on the coil.
Our example solenoid coil (AE-23-550) would be a very strong coil. A typical use for a coil this strong would be in an outhole ball eject mechanism. An outhole ball eject device is only activated for a short period of time but must push a heavy game ball up a steep slope or lift it out of a hole to move the ball into the ball shooter lane.Coil pull in strength: The greater the number of turns of wire on a coil the weaker the solenoid coil and the fewer the number of wire turns the stronger the pull-in strength of the solenoid coil. Raising the power supply voltage was used over the years to increase the strength of solenoid coils in arcade games. An increase in voltage allows a coil designer a wider range of coil strengths, an easier way to 'tune' the coil's strength to the pull in force required and increases the upper maximum strength level a coil. High coil supply voltages (greater then 24volts) tends to make a coil easier to over heat, increases the likelihood for a player to receive a shock from the game and usually require more turns of wire then a coil designed to work at a lower voltage. The type of coil supply current can also effect the power of a solenoid coil. Direct Current (DC) offers approximately four times the strength of an Alternating Current coil with the same supply voltage. Weaker coils (large number of turns of wire, Example a relay coil with 6000 turns of wire) can withstand longer activation times. Pinball solenoid coils are never activated for more then about a quarter to half of a second during normal game play (Electro-mechanical pinball coils are activated for a much longer time then on an electronic pinball game). If a relay or coin lockout coil is built with enough turns it can be activated indefinitely without overheating and eventual coil destruction. Coils that may be activated for a long period of time (either by design or by a faulty/shorted playfield switch on an EM pinball) usually have at least 1300 or more turns of a large diameter wire. Score reel, chime, 'lock' relay and the 'hold' coil on most early flipper coils are examples of a coil designed to be activated for a long time without overheating.
New Coil suppliers often offer "Hot" or "Extra Strong" solenoid coils as a way to "upgrade" a game for faster play or perhaps make a particularly hard to make skill shot on a ramp easier to obtain. These coils are modified regular stock coils with a few turns of wire removed from the coil (often resold at a premium price). These aftermarket coils usually don't last very long in a game and are not recommended. They can often break playfield or other hard to find game parts with their increased strength. Non standard coils can over burden already stressed coil drive electronics shorting their life spans. "High Tapping" a game with a normal line voltage is also not recommended as this can cause coils to overheat. Fixing or repairing the game's power supply is vastly superior to increasing the power supply voltage through "High Tapping" a game. See our Additional Tech Tips page for more info on high tapping the game's transformer.
Flipper Coils, Drive Circuits and Coil Supply Voltages Flippers on modern pinball games (Dot Matrix Display pinball games) use only one coil winding. One winding flipper coils are supplied with two different voltages at different times in the operation of the flipper. (One winding flippers are sometimes referred to as "solid state" flippers even though they are still operated by a solenoid coil. They are driven by solid state electronics (driver transistor instead of directly from the flipper buttons). A higher voltage (usually 50 volts) is used to move the flipper and a lower voltage (usually 18 volts) is used on the same flipper coil winding to hold the flipper upright. This new type of flipper coil doesn't have two sets of coil winding numbers in its part number. In fact, single winding flipper coils usually have only an arbitrary, non-specific part number on them (example; 090-5020-20). The part number doesn't indicate anything about how the coil was constructed or its pull in strength. One coil winding flipper coils can be identified by a flipper strength chart using the coil's wrapper color or by simply using the game's manual. However, Data East and some other pinball manufacturers liked to use a wrapper less coil with only a small part number sticker that usually burns up with the coil. Coil Voltages - Early EM pinball and late model electronic games use a relatively high 50 volt solenoid coil voltage. This high drive voltage produced coils with very strong pull in strengths and a wider range of coil strength adjustment then the much lower voltage 24 volt solenoid coils. Higher coil voltage speeds up the game play and allows for mechanisms that have to physically lift a game ball and plunge it back onto the playfield such as a Vertical Up Kicker (V.U.K.).
The 50 volt source was abandoned during the "middle ages" of pinball (late 70's to 80's games) because of the shock potential of this high a voltage. Players could receive painful shocks if the game was not properly grounded either by the grounding lug on the power cord or by a missing ground wire on a metal game part.If a 24 volt coil needed more strength or a slightly faster plunger pull in speed, then the 24 volt Alternating Current supply was converted to Direct Current for only a few coils inside of the game. This current type conversion (AC to DC, converted by bridge rectifier) was done mostly on Pop Bumpers and Sling Shot coils during the middle ages of pinball (1960-80's). The higher 50 volt supply (DC current this time) was reintroduced in late model pinball games because game metal parts grounding methods slightly improved and the typical game player demanded higher game speeds. Stronger flippers were needed for the steeper sloped ramps and playfields of the modern pinball game. Also, greater playfield mechanism complexity began to be used on modern (Dot Matrix Display or DMD) pinball games requiring very strong solenoid coils. Differences in Coil Driver Circuits - Old model Williams/Bally Electronic pinball games use driver transistors to supply Direct Current to an activated coil. Usually, but not always, transistors (tip120) are used to ground one side (wire lug) of a solenoid coil in an early solid state pinball game. The other coil wire lug is connected to the appropriate supply voltage for the coil to be activated. One transistor supplies the positive voltage and the other the ground to the activated coil. In later model games, both sides (wire lugs) of a solenoid coil have a transistor connected to them. Both transistors have to be activated before the solenoid coil will activate. These types of circuits are commonly referred to as a solenoid coil matrix.All DC (Direct Current) coils use a coil diode across their terminals to absorb the voltage spike caused when the coil is deactivated. Unless this diode is incorporated into the coil driver circuit board. Changing a coil with a - DC after the part number to an Alternating Current (AC) coil can be accomplished by removing the coil diode across the coil's wire lugs. A coil diode can also be added to an AC coil to make it compatible with direct current activated coils. The AC or DC coil's part number must match the required coil before a current type conversion can take place. Compare the wire size and the number of turns on the replacement coil with the original coil before removing or adding a coil diode. The size and number of turns have to match before this type of coil substitution can be done. In electromechanical games (EM), each relay or game mechanism coil gets it's power from the appropriate voltage tap on the main transformer. This power is routed though a combination of leaf, score cam and relay switches to one side of the coil to be activated. The other coil wire lug connects to a common wire usually connected directly or indirectly through relay or score cam leaf switches to a "0" or center tap terminal on the transformer's secondary winding (This "common wire" connects one side of many coils to the same tap on the transformer). A "common" wire can be used to de-energies banks of relays and/or multiple solenoid mechanisms at the same time. For example; the "common" wire can be used to switch off all playfield solenoid coils or remove power from all flipper coils. The "Tilt" relay uses a common wire disconnect in the event the game is tilted. During a "tilt" all flipper coils and/or all ball manipulation playfield mechanisms are disabled along with all scoring units. Because multiple "common" wires can be used on the same transformer tap inside of a game, the tilt relay only interrupts the common wire to any mechanism that is "safe" to remove power from without trapping the ball on the playfield. Kickout holes, vertical up kicker and other mechanisms that require the game ball to drop into a hole are supplied with power during the tilt so they can operate normally to remove the game ball from the playfield. The "tilt" relay removes power to all scoring circuits so any activated playfield mechanism will not add to the total score for the player who tilted the game.
Coil Voltages by Game Manufacturer Gottlieb 1947 to 1989: 28 volts, Gottlieb 1989 (system3) to 1996: 50 volts Williams 1947 to 1963: 50 volts, Williams 1963 to 1986: 28 volts, Williams 1986 to 1989: 28 or 50 volts, Williams 1989 to 1999: 50 volts Bally 1947 to 1977: 50 volts, Bally 1977 to 1988: 43 volts, Bally 1988 to 1999: 50 volts Zaccaria: 39 volts Coil voltage information is from a R.G.P. post and has not been 100% verified. Coil Resistance measurements can also be affected by the method of measurement. Ohm meter lead resistance, accuracy of the meter, temperature of the coil wire, condition of the coil's wire lugs (corroded or clean), coil diode condition or non-conduction during resistance measurement. Your readings in the real world may very slightly from what has been presented on this arcade coil charts page. All voltages and coil resistances listed are the average or most common voltage / resistance measurement. Low Line Voltage Adjustment - Most Coin-Op Arcade games including both Electro-mechanical and electronic games have a way to increase the amount of voltage the power supply provides to compensate for low line voltage (This voltage is measured at the wall plug or voltage source receptacle). Usually a long distance between power transmission line transformers, an old fuse breaker, wiring corrosion and even different power line voltages between countries can cause a lowering of the power supply voltage. This condition can cause all of the game coils to appear to be weak or sluggish. A low line voltage condition can even cause random game resets as describe on the Tech Tips page. Line Voltage should be checked before a game is turned on for the first time or when the game has been moved to a new location and power source.
Coil Part Number Substitutions For example; a 23-800 coil will have the same pull in strength as a 26-800 coil, however, the larger wire used in the 23-800 will take a longer time to heat up and therefore the coil should last longer without overheating. Coil body length, lug placement, length and coil sleeve type should always be considered when substituting coil part numbers. It is usually the case that the original coil part number can be bought new and a coil part number substitution should only be considered when a new replacement coil is not available. Pinball game coils have been specifically designed to operate the mechanism they are installed in. If a coil is no longer available and two potential substitute coils are manufactured then install the coil with the lower wire gauge number and the same wire turns number. This rule assumes there is no difference in the construction of the original and the substitution coils except for their wire diameter. For additional information on coils see the Coil Body Differences by coil manufacturer section on this page and our Tech Tips and the Additional Tech Tips pages. Gottlieb is always the exception to any industrial coin op coil or part number scheme. Their coil part numbers do not provide any useful information and usually start with the letter "A".A substitute for Gottlieb coils can be found by matching a known good Gottlieb coil's ohmage with the ohmage of a Bally coil or by matching a typical coil function. Solenoid coil sleeve, coil magnet and flipper bushing information. Other pinball game and coin-op arcade technical info can be found on Pinball Medic's Tech Tips or Tech Tips Two pages. Pinball Type Abbreviations: EM = Electromechanical (score reels, relays) SS = Solid State (digital score displays, chips (integrated circuits)) VUK=Vertical Up Kicker G. P.=General Purpose Application The charts below show solenoid coil numbers and typical application. They do not indicate Pinball Medic's current solenoid coil inventory. Pinball Medic Amusements does not have any Atari or Zaccaria pinball coils and will not repair these brands of pinball. Pinball Coil Charts by Manufacture
GAMEPLAN
Chicago Coin ZaccariaWilliams EM Pinball Solenoid Coils Chart
Additional Williams Old Coil Part Numbers and Coil Wiring Information Chart More coil info is coming soon.
Zaccaria coils numbers specify the diameter of the wire and the number of turns. Example: D. 50 - S. 1600
The D. in the coil part number is the diameter of the wire in the coil in millimeters multiplied by 100. The S. number is the number of turns of wire in the coil. i.e. D=50 & S=1600 then a coil with .5mm diameter wire or approximately a 24 Gauge wire size with 1600 turns of wire should be used. Flipper coils usually have two sets of coil numbers because they contain two coils of wire on the same solenoid coil form. When substituting another brand of coil for a Zaccaria pinball coil, it is better to go down on the gauge of wire (larger sized wire) then change the number to turns on a coil. i.e. coil calls for 27 Gauge wire. However, a 26 gauge wire is the more common size, then a 26 Gauge wire should be used instead of a 28 or higher gauge wire. A large diameter wire can take more current flow without heating up then a small diameter wire. The number of turns on a coil (S value) dictates the strength of the pull in force of the coil (lower number of turns = stronger pull in or coil strength). To find a Williams substitute coil number use the AWG spec from the National Bureau of Standards Chart below:
Solenoid Coil Sleeve Chart
All new replacement solenoid coils are shipped with the proper length and style of coil sleeve. Replacing old dirty coil sleeves and cleaning the coil plunger are the least expensive ways to cure sluggish solenoids. Replacement of metal coil sleeves with plastic sleeves is mandatory as the nylon plastic sleeves perform better and last longer. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||